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Case file
Double-conversion online UPS — continuous AC-to-DC-to-AC rectification that delivers regulated sine to your load with zero transfer time and complete isolation from grid sag, surge, harmonics and frequency drift.

/ The discipline, in detail
How we approach online ups.
Power architecture is where the cost of getting it wrong shows up months later — in compressor failures, drive trips, telco modem reboots, and the slow attrition of equipment that nobody links back to dirty mains. Double-conversion online UPS isolates the load from grid reality completely: the rectifier converts utility AC to clean DC, the inverter rebuilds it as a regulated sine wave, and the battery acts as the kinetic-energy reservoir between the two. There is no transfer event when the grid drops because there was never a switching path; the load has been on the inverter the whole time.
We size the topology to the actual load profile and the actual recovery time the building's diesel set can guarantee, then we right-size the battery accordingly. For data centres and clinical environments we engineer N+1 or 2N redundancy with synchronised parallel modules; for smaller deployments a single right-sized unit is the more honest answer than over-engineered architecture for its own sake.
VRLA versus lithium-ion is the second decision after topology. We almost always recommend lithium for any new deployment above 20 kVA — see our separate BESS service for the energy-asset case lithium unlocks. For sub-20 kVA loads where battery autonomy is short, VRLA remains a reasonable choice and we will say so in writing.
On record
Every online ups engagement is documented end-to-end — design, programming, commissioning, calibration — and handed over with the files our successors would need if we were never to return.
/ Where we deploy this
Active across 4 sectors.
Online UPS is rarely a standalone brief — it sits inside a wider sector practice with its own codes, expectations and operating rhythm.
/ Sister services
The rest of bms.
A serious brief usually crosses two or three of these. Read across the discipline — we deliver them as one contract.
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Building Management System (BMS)
The building, on a single dashboard.
Open-protocol BMS frameworks — HVAC, lighting, fire and access integrated to a single graphical front-end with operator analytics and alarm escalation.0 - 03
Battery Energy Storage (BESS)
Power as an asset, not a cost.
Lithium-ion Battery Energy Storage Systems — installed alongside online UPS, paired with rooftop solar, or stand-alone — for peak-shave, demand-response, off-peak tariff arbitrage and ride-through.1
/ Integration with
How online ups talks to the rest.
A serious deployment of this system rarely operates in isolation. The disciplines below most commonly share its cabling pathways, its controller logic, and its cause-and-effect matrix.
/ Read deeper
The engineering, in long form.
Each article below goes deeper than this service page can — a full walk-through of the engineering decisions, written by the team that delivers this work.
/ Frequently asked
Online UPS — what buyers ask first.
Why double-conversion online and not line-interactive UPS?
Choose double-conversion online UPS for medical, broadcast and mission-critical loads — line-interactive introduces a 4–10 ms transfer gap that accumulates as failures over time. Line-interactive UPS uses a transfer switch that introduces a 4–10 ms gap when the grid drops. For most office equipment that gap is invisible; for medical devices, broadcast servers, fire-alarm panels, switching-mode power supplies running tight tolerances and any equipment with sensitive transformers, that gap registers and over time accumulates as failures. Double-conversion online removes the question: there is no transfer event because there was never a switching path. We use line-interactive only where the load can genuinely tolerate it.
How long should the battery autonomy be?
UPS battery autonomy is typically 10–15 minutes for buildings with diesel backup, 30–60 minutes for IT loads without generators, longer for critical-care clinical loads. Sized to the longer of two windows: the time your generator takes to start and stabilise, plus a 50% safety margin; or the time the load needs to shut down cleanly. For most buildings with diesel backup that means 10–15 minutes of UPS battery; for IT loads without generator backup 30–60 minutes is typical; for critical-care clinical loads we size to longer windows with redundancy.
Lithium-ion or VRLA batteries?
Choose lithium-ion for new UPS deployments above 20 kVA — 3–4× cycle life, half the floor space and 30–45% lower 8-year lifetime cost than VRLA. 3–4× cycle life, half the floor space and a fraction of the maintenance versus VRLA. Initial cost is ~2× but lifetime cost is typically 30–45% lower over 8 years. For new installations above 20 kVA we almost always recommend lithium. For sub-20 kVA loads with short autonomy requirements, VRLA remains acceptable.
What's the AMC scope for an online UPS?
Online UPS AMC scope includes quarterly preventive checks, annual full discharge test, firmware patching and a board spares pool — with response under 4 working hours within Guwahati metro. Capacitor inspection, fan-bearing health, internal-temperature trend, log review, battery-bank impedance test (or BMS report for lithium). Annual full discharge test. Firmware patching on schedule. Spare-board pool for the modules in your rack. Response targets in writing — under four working hours within the Guwahati metropolitan area; structured around scheduled rotations elsewhere.
Do you handle the diesel set and ATS coordination?
Yes — we coordinate UPS with the diesel set and ATS as one engagement, treating the whole power chain as one system rather than three contracts. We coordinate the UPS with the building's diesel generator and automatic transfer switch as part of the same engagement — runtime calculations, ATS logic, harmonic-load coordination and the documented start-up sequence. The whole power chain is treated as one system rather than three contracts.
Can you migrate an existing VRLA bank to lithium without replacing the UPS?
Yes in most cases — a careful audit of UPS firmware, charging-curve and communications interface tells us whether the existing UPS supports lithium without replacement. A careful audit of the UPS firmware, charging-curve compatibility, communications interface and physical mounting tells us whether the existing UPS supports lithium. Many recent generations of Vertiv, Delta and Fuji modules do. We provide the audit report before quoting; if the UPS itself needs replacement we will say so.
· Begin
Begin a
online ups
brief.
Tell us about the building, the timeline, and what success looks like a year after handover. We will reply within two working days with a written response, not a sales pitch.
