Engineering tools for industrial.
Operations that don't take a day off.
Factories, logistics hubs, warehouses, refineries and processing plants — perimeter security, fire detection and suppression, BMS, UPS and industrial networking engineered for continuous operation.
Calculators for industrial
6 toolsBESS Sizer
Peak demand + solar + storage strategy in, indicative LFP battery size, inverter rating, daily throughput and cell life out. Vertiv, Delta and Fuji-class deployments.
CCTV Coverage Calculator
Building dimensions and risk profile in, recommended camera count, retention storage and bandwidth out. Sized to NBC and IS-grade specifications.
Structured Cabling Estimator
Estimate total structured-cabling length, patch panel count and IDF closet count against floor area and drop count. 50 cable-system brands including Panduit, CommScope, Belden, Legrand, Corning, Furukawa, R&M, Siemon, Nexans, Schneider Electric, STL, Finolex and Polycab. Cat6, Cat6A, Cat7, Cat8 copper plus OM3, OM4, OS2 fibre. TIA-568 compliant.
CCTV Storage Retention Calculator
Multi-brand, codec-aware CCTV storage retention sizing across 63 verified camera profiles from 50 brands including Hikvision, Dahua, Axis, Hanwha, Bosch, Honeywell, CP Plus, Ubiquiti, Verkada, Meraki, Avigilon, Pelco and more. Computes storage TB, HDD count plan, recorded bandwidth and an NVR/VMS class recommendation against camera count. Pairs with the CCTV Coverage Calculator.
DG → Solar+BESS Crossover
DG capacity and monthly run-hours in — the kWp solar + kWh LFP BESS that displaces the genset's run-hours out, plus annual diesel litres displaced and CO₂ avoided.
UPS Runtime Estimator
Critical load in kW + redundancy target in — runtime per battery string at 100/75/50% load, recommended VA rating and the load-vs-runtime curve. Online double-conversion UPS only.
Configurators for industrial
10 toolsIndustrial & Tea-Estate Technology Planner
Site type, zones and what's ready in — which systems to coordinate (CCTV, PA, access, networking, UPS, fire/ELV), what to prepare and a readiness view out. Advisory; no counts, layouts or pricing.
Drawing & BOQ Readiness Checker
Check whether your drawings, schedules, BOQ/spec status, site access and project team are ready for a systems conversation. Advisory; no pricing, quantities or final scope.
CCTV Readiness Checker
A readiness self-check before a surveillance conversation. No camera counts, no placements, no coverage maps, no compliance pass/fail.
Access Control Readiness Checker
A readiness self-check before a door-access or attendance conversation — door-survey status, credential considerations, integrations, privacy-policy and operations readiness. No door counts, layouts or reader placement; statuses only.
System Handover Readiness Checker
Score a project's handover readiness across as-builts, test records, O&M manuals, warranties, spares, training, credential transfer and the AMC decision — and get the chase list to close the gaps. Statuses only; no credential capture.
BMS Readiness Checker
A readiness self-check before a BMS conversation — which plant systems to supervise, how BMS-ready the existing controls are, and whether the network, operations team and documentation are in place. Statuses only; no points counts, plant capacities or network detail.
BMS Energy & Fault-Response Readiness Planner
A readiness self-check for turning building-management data into detected faults, sent alerts and closed actions — metering & visibility, fault classes as monitoring categories, and the response process behind the alarm. Statuses and bands only; no plant capacities, no simulated events, no kWh, rupee or savings figures.
Security Control Room Readiness Checklist
A methodology-level readiness self-check before a security-monitoring-room conversation — facility profile, scope and integration status, and operations readiness (SOPs, training, escalation, AMC). Statuses and bands only; never camera counts, operator positions, layouts or response tactics — the room design stays with your security consultant.
Fire Readiness Checklist
A readiness self-check before a fire alarm, hydrant or extinguisher conversation. No device counts, layouts, zoning or NOC/AHJ pass/fail — design and approvals stay with the fire consultant and the authority.
AMC Plan Selector
Four quiz questions about your operation. We recommend Bronze, Silver, Gold or Mission-Critical AMC tier with response targets and PM frequency.
References for industrial
2 toolsNBC Fire-Safety by State
State or union territory, building height and occupancy in — list of sprinkler, addressable FA, voice-evac PA, wet-riser and Fire-NOC triggers out, with explicit source-status tiering across all 28 Indian states and 8 union territories.
Sprinkler Zoning Planner
Building height, occupancy and hazard class in — recommended sprinkler zone count, riser strategy, valve room count and reference NBC clause out. Brief-stage planning only — not a fire-engineering submission.
03 / Frequently asked
Industrial — the early conversation.
What systems can TechnoGuru support for a factory, warehouse or logistics hub?
For factories, godowns, warehouses, tea estates, logistics hubs and production units, TechnoGuru can plan and integrate CCTV and perimeter surveillance with long-range cameras, warehouse monitoring, PA and announcement, fire alarm and fire-hydrant safety systems, access control with attendance / biometrics, boom barriers, gate automation and bollards where required, industrial Wi-Fi, fibre and structured cabling, control-room display systems, network- and server-rack planning, online UPS (with BESS-based backup where required), digital safety signage, electronic rodent-control systems, security sensors and intrusion alerts, and IT infrastructure for both office and warehouse — supported under preventive-maintenance AMC.
How is industrial security different from commercial CCTV?
Industrial CCTV uses hardened IP67/IK10 cameras, perimeter analytics, ANPR and UVSS at vehicle gates, and 90+ days of storage retention — sized to hazardous-area classifications and contractor flow. Industrial sites have hazardous-area classifications, larger perimeter footprints, contractor flow at scale, harsh thermal and chemical environments, and tighter compliance regimes. CCTV must use hardened cameras (IP67/IK10 ratings), perimeter analytics for trespass detection, ANPR and UVSS at vehicle gates, and storage retention sized to actual incident-investigation needs (typically 90+ days).
What's the right network architecture for an OT/IT environment?
Strict OT-IT segmentation — the OT network is air-gapped or segmented behind unidirectional gateways from the IT network, with separate VLANs, dedicated industrial switches and DPI firewalls. The OT network (DCS, SCADA, PLC, instrumentation) is air-gapped or segmented behind unidirectional gateways from the IT network (office, SAP, email). We design with separate VLANs, dedicated industrial switches, and DPI firewalls between segments. Network security here is a compliance requirement, not an option.
How do you handle fire safety in industrial premises with hazardous-area classifications?
Industrial fire safety begins with proper hazard-area classification (Zone 0/1/2 per IS/IEC 60079), intrinsically-safe detection in each zone and suppression matched to the protected asset. Hazard-area classification (Zone 0/1/2 per IS/IEC 60079) and certified intrinsically-safe detection equipment in each zone. Detector type (heat, IR, UV, multispectrum) is matched to the fuel risk. Suppression strategy — water mist, FM-200, CO₂, foam, dry powder — is specified per the protected asset. We coordinate with the plant's process-safety lead on every design.
What's an industrial UPS-and-BESS architecture meant to do?
Industrial UPS-and-BESS provides ride-through for critical instrumentation and peak-shaving against demand-charge tariffs — typically paying back in 3–5 years on demand-charge savings alone. Ride-through during grid events for critical instrumentation, control systems and emergency lighting. And peak-shaving against demand-charge tariffs, where the BESS discharges during peak windows to cut the demand peak that drives the bill. Most industrial sites pay back the BESS investment in 3–5 years just on demand-charge savings.
· Begin
Tell us about the industrial project.
Tools answer the early questions. A written reply from the studio usually answers the harder ones. Send drawings and a brief — we respond within two working days.