Engineering tools for industrial.
Operations that don't take a day off.
Factories, logistics hubs, warehouses, refineries and processing plants — perimeter security, fire detection and suppression, BMS, UPS and industrial networking engineered for continuous operation.
Calculators for industrial
8 toolsAccess-Control Door Schedule Planner
Turn generic door types and quantities into a preliminary access-control schedule — reader positions, door position contacts, request-to-exit devices, lock categories and controller grouping. Records no door names, positions or security detail, and never selects the release arrangement for an escape-route door.
BESS Sizer
Peak demand + solar + storage strategy in, indicative LFP battery size, inverter rating, daily throughput and cell life out. Vertiv, Delta and Fuji-class deployments.
CCTV Coverage Calculator
Building dimensions and risk profile in, recommended camera count, retention storage and bandwidth out. Densities are planning conventions, not a code rule.
Structured Cabling Estimator
Estimate total structured-cabling length, patch panel count and IDF closet count against floor area and drop count. 50 cable-system brands including Panduit, CommScope, Belden, Legrand, Corning, Furukawa, R&M, Siemon, Nexans, Schneider Electric, STL, Finolex and Polycab. Cat6, Cat6A, Cat7, Cat8 copper plus OM3, OM4, OS2 fibre. TIA-568 compliant.
Cable Tray & Containment Fill Planner
Work out the occupied cross-sectional area, fill percentage and remaining capacity of a cable tray, trunking or conduit run against the design fill limit your project specification supplies. Geometry only — the planner embeds no code threshold, applies no derating, and produces no routes, layouts, schedules or quantities.
CCTV Storage Retention Calculator
Multi-brand, codec-aware CCTV storage retention sizing across a source-cited camera-profile catalogue including Hikvision, Dahua, Axis, Hanwha, Bosch, Honeywell, CP Plus, Ubiquiti, Verkada, Meraki, Avigilon, Pelco and more. Computes storage TB, HDD count plan, recorded bandwidth and an NVR/VMS class recommendation against camera count. Pairs with the CCTV Coverage Calculator.
DG → Solar+BESS Crossover
DG capacity and monthly run-hours in — the kWp solar + kWh LFP BESS that displaces the genset's run-hours out, plus annual diesel litres displaced and CO₂ avoided.
UPS Runtime Estimator
Critical load in kW + redundancy target in — runtime per battery string at 100/75/50% load, recommended VA rating and the load-vs-runtime curve. Online double-conversion UPS only.
Configurators for industrial
10 toolsIndustrial & Tea-Estate Technology Planner
Site type, zones and what's ready in — which systems to coordinate (CCTV, PA, access, networking, UPS, fire/ELV), what to prepare and a readiness view out. Advisory; no counts, layouts or pricing.
Drawing & BOQ Readiness Checker
Check whether your drawings, schedules, BOQ/spec status, site access and project team are ready for a systems conversation. Advisory; no pricing, quantities or final scope.
CCTV Readiness Checker
A readiness self-check before a surveillance conversation. No camera counts, no placements, no coverage maps, no compliance pass/fail.
Access Control Readiness Checker
A readiness self-check before a door-access or attendance conversation — door-survey status, credential considerations, integrations, privacy-policy and operations readiness. No door counts, layouts or reader placement; statuses only.
System Handover Readiness Checker
Score a project's handover readiness across as-builts, test records, O&M manuals, warranties, spares, training, credential transfer and the AMC decision — and get the chase list to close the gaps. Statuses only; no credential capture.
BMS Readiness Checker
A readiness self-check before a BMS conversation — which plant systems to supervise, how BMS-ready the existing controls are, and whether the network, operations team and documentation are in place. Statuses only; no points counts, plant capacities or network detail.
BMS Energy & Fault-Response Readiness Planner
A readiness self-check for turning building-management data into detected faults, sent alerts and closed actions — metering & visibility, fault classes as monitoring categories, and the response process behind the alarm. Statuses and bands only; no plant capacities, no simulated events, no kWh, rupee or savings figures.
Security Control Room Readiness Checklist
A methodology-level readiness self-check before a security-monitoring-room conversation — facility profile, scope and integration status, and operations readiness (SOPs, training, escalation, AMC). Statuses and bands only; never camera counts, operator positions, layouts or response tactics — the room design stays with your security consultant.
Fire Readiness Checklist
A readiness self-check before a fire alarm, hydrant or extinguisher conversation. No device counts, layouts, zoning or NOC/AHJ pass/fail — design and approvals stay with the fire consultant and the authority.
AMC Plan Selector
Four quiz questions about your operation. We recommend Bronze, Silver, Gold or Mission-Critical AMC tier with response targets and PM frequency.
References for industrial
2 toolsNBC Fire-Safety by State
State or union territory, building height and occupancy in — list of sprinkler, voice-evac PA, wet-riser and Fire-NOC triggers out, with explicit source-status tiering across all 28 Indian states and 8 union territories.
Sprinkler Zoning Planner
Building height, occupancy and hazard class in — recommended sprinkler zone count, riser strategy, valve room count and reference NBC clause out. Brief-stage planning only — not a fire-engineering submission.
03 / Frequently asked
Industrial — the early conversation.
What systems can TechnoGuru support for a factory, warehouse or logistics hub?
For factories, godowns, warehouses, tea estates, logistics hubs and production units, TechnoGuru can plan and integrate CCTV and perimeter surveillance with long-range cameras, warehouse monitoring, PA and announcement, fire alarm and fire-hydrant safety systems, access control with attendance / biometrics, boom barriers, gate automation and bollards where required, industrial Wi-Fi, fibre and structured cabling, control-room display systems, network- and server-rack planning, online UPS (with BESS-based backup where required), digital safety signage, electronic rodent-control systems, security sensors and intrusion alerts, and IT infrastructure for both office and warehouse — supported under preventive-maintenance AMC.
How is industrial security different from commercial CCTV?
Industrial CCTV uses hardened IP67/IK10 cameras, perimeter analytics, ANPR and UVSS at vehicle gates, and 90+ days of storage retention — sized to hazardous-area classifications and contractor flow. Industrial sites have hazardous-area classifications, larger perimeter footprints, contractor flow at scale, harsh thermal and chemical environments, and tighter compliance regimes. CCTV must use hardened cameras (IP67/IK10 ratings), perimeter analytics for trespass detection, ANPR and UVSS at vehicle gates, and storage retention sized to actual incident-investigation needs (typically 90+ days).
What's the right network architecture for an OT/IT environment?
Strict OT-IT segmentation — the OT network is air-gapped or segmented behind unidirectional gateways from the IT network, with separate VLANs, dedicated industrial switches and DPI firewalls. The OT network (DCS, SCADA, PLC, instrumentation) is air-gapped or segmented behind unidirectional gateways from the IT network (office, SAP, email). We design with separate VLANs, dedicated industrial switches, and DPI firewalls between segments. Network security here is a compliance requirement, not an option.
How do you handle fire safety in industrial premises with hazardous-area classifications?
Industrial fire safety begins with proper hazard-area classification (Zone 0/1/2 per IS/IEC 60079), intrinsically-safe detection in each zone and suppression matched to the protected asset. Hazard-area classification (Zone 0/1/2 per IS/IEC 60079) and certified intrinsically-safe detection equipment in each zone. Detector type (heat, IR, UV, multispectrum) is matched to the fuel risk. Suppression strategy — water mist, FM-200, CO₂, foam, dry powder — is specified per the protected asset. We coordinate with the plant's process-safety lead on every design.
What's an industrial UPS-and-BESS architecture meant to do?
Industrial UPS-and-BESS does two things: ride-through during grid events for critical instrumentation, control systems and emergency lighting; and peak-shaving against demand-charge tariffs, where the BESS discharges during peak windows to cut the demand peak that drives the bill. How quickly that pays back is a function of your demand-charge exposure and load profile, not a published figure — we model it and share the commercial case, including an indicative payback, in a written estimate after review.
· Begin
Tell us about the industrial project.
Tools answer the early questions. A written reply from the studio usually answers the harder ones. Send drawings and a brief — we respond within two working days.