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— Tools · Industrial12 tools

Engineering tools for industrial.

Operations that don't take a day off.

Factories, logistics hubs, warehouses, refineries and processing plants — perimeter security, fire detection and suppression, BMS, UPS and industrial networking engineered for continuous operation.

Calculators for industrial

6 tools
01BMS · BESS

BESS Sizer

Peak demand + solar + storage strategy in, indicative LFP battery size, inverter rating, daily throughput and cell life out. Vertiv, Delta and Fuji-class deployments.

LFP · kWh · cell lifeOpen tool
02ELV · Surveillance

CCTV Coverage Calculator

Building dimensions and risk profile in, recommended camera count, retention storage and bandwidth out. Sized to NBC and IS-grade specifications.

Cameras · TB · MbpsOpen tool
03IT · Cabling

Structured Cabling Estimator

Estimate total structured-cabling length, patch panel count and IDF closet count against floor area and drop count. Panduit, CommScope, Belden, Legrand, Corning, Furukawa, R&M. Cat6, Cat6A, Cat7, Cat8 copper plus OM3, OM4, OS2 fibre. TIA-568 compliant.

7 brands · 7 categoriesOpen tool
04ELV · Surveillance · Storage

CCTV Storage Retention Calculator

Multi-brand, codec-aware CCTV storage retention sizing across Hikvision, Dahua, Axis, Hanwha, Bosch, Honeywell, CP Plus and Prama. Computes storage TB, HDD count plan, recorded bandwidth and an NVR/VMS class recommendation against camera count. Pairs with the CCTV Coverage Calculator.

8 brands · codec-awareOpen tool
05Power · BESS · Solar

DG → Solar+BESS Crossover

Diesel rate, DG capacity and monthly run-hours in — the kWp solar + kWh LFP BESS that breaks even against running the genset out, plus annual diesel litres displaced and CO₂ avoided.

kWp · kWh · yearsOpen tool
06Power · UPS · Runtime

UPS Runtime Estimator

Critical load in kW + redundancy target in — runtime per battery string at 100/75/50% load, recommended VA rating and the load-vs-runtime curve. Online double-conversion UPS only.

kW · minutes · VAOpen tool

03 / Frequently asked

Industrial — the early conversation.

What systems can TechnoGuru support for a factory, warehouse or logistics hub?

For factories, godowns, warehouses, tea estates, logistics hubs and production units, TechnoGuru can plan and integrate CCTV and perimeter surveillance with long-range cameras, warehouse monitoring, PA and announcement, fire alarm and fire-hydrant safety systems, access control with attendance / biometrics, boom barriers, gate automation and bollards where required, industrial Wi-Fi, fibre and structured cabling, control-room display systems, network- and server-rack planning, online UPS (with BESS-based backup where required), digital safety signage, electronic rodent-control systems, security sensors and intrusion alerts, and IT infrastructure for both office and warehouse — supported under preventive-maintenance AMC.

How is industrial security different from commercial CCTV?

Industrial CCTV uses hardened IP67/IK10 cameras, perimeter analytics, ANPR and UVSS at vehicle gates, and 90+ days of storage retention — sized to hazardous-area classifications and contractor flow. Industrial sites have hazardous-area classifications, larger perimeter footprints, contractor flow at scale, harsh thermal and chemical environments, and tighter compliance regimes. CCTV must use hardened cameras (IP67/IK10 ratings), perimeter analytics for trespass detection, ANPR and UVSS at vehicle gates, and storage retention sized to actual incident-investigation needs (typically 90+ days).

What's the right network architecture for an OT/IT environment?

Strict OT-IT segmentation — the OT network is air-gapped or segmented behind unidirectional gateways from the IT network, with separate VLANs, dedicated industrial switches and DPI firewalls. The OT network (DCS, SCADA, PLC, instrumentation) is air-gapped or segmented behind unidirectional gateways from the IT network (office, SAP, email). We design with separate VLANs, dedicated industrial switches, and DPI firewalls between segments. Network security here is a compliance requirement, not an option.

How do you handle fire safety in industrial premises with hazardous-area classifications?

Industrial fire safety begins with proper hazard-area classification (Zone 0/1/2 per IS/IEC 60079), intrinsically-safe detection in each zone and suppression matched to the protected asset. Hazard-area classification (Zone 0/1/2 per IS/IEC 60079) and certified intrinsically-safe detection equipment in each zone. Detector type (heat, IR, UV, multispectrum) is matched to the fuel risk. Suppression strategy — water mist, FM-200, CO₂, foam, dry powder — is specified per the protected asset. We coordinate with the plant's process-safety lead on every design.

What's an industrial UPS-and-BESS architecture meant to do?

Industrial UPS-and-BESS provides ride-through for critical instrumentation and peak-shaving against demand-charge tariffs — typically paying back in 3–5 years on demand-charge savings alone. Ride-through during grid events for critical instrumentation, control systems and emergency lighting. And peak-shaving against demand-charge tariffs, where the BESS discharges during peak windows to cut the demand peak that drives the bill. Most industrial sites pay back the BESS investment in 3–5 years just on demand-charge savings.

· Begin

Tell us about the industrial project.

Tools answer the early questions. A written reply from the studio usually answers the harder ones. Send drawings and a brief — we respond within two working days.

Industrial & Warehousing — Engineering Tools & Calculators | TechnoGuru