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11 / ToolPower · Solar · BESS · DG offset

DG → Solar+BESS crossover.

Diesel price, DG capacity and run-hours in — the kWp solar plus kWh LFP BESS that breaks even against running the genset out. Capex, annual saving, payback years and CO₂ avoided, computed for the Indian market.

DG SFC
0.27 l/kWh
Solar PR
78%
BESS round-trip
92%
PSH (India)
4.5 h

Solar required

155 kWp

paired with 544 kWh LFP BESS

Payback

5.54 yrs

simple, diesel-offset basis

Diesel cost today

₹ 45.7 L

per year · ₹25.38/kWh effective

Annual saving

₹ 44.9 L

net of solar O&M

Capex break-up

Solar

₹ 74.4 L

BESS

₹ 1.74 Cr

Total

₹ 2.48 Cr

Annual carbon avoided

130.2 tonnes CO₂.

Diesel offset alone, at 2.68 kg CO₂ per litre and 0.27 l/kWh DG specific fuel consumption.

Indicative sizing — final design needs site-specific irradiance, shadow study, load profile, grid-interactive vs off-grid topology and inverter pairing. Most Indian states allow rooftop net-metering up to 500 kWp for commercial / industrial users; behind-the-meter BESS charged from solar typically does not need a separate licence.

· A typical Indian crossover

A 250 kW DG running 80 hours a month at ₹94/litre diesel costs about ₹47 lakh a year in fuel alone. The same load served by ~50 kWp rooftop solar plus ~135 kWh LFP BESS lands at roughly ₹95 lakh capex and pays back in just over two years on diesel offset alone, before grid-tariff arbitrage. The crossover used to be five years on lead-acid; with LFP chemistry and current solar capex, it is now firmly inside the ROI window most operators tolerate.

· Frequently asked

DG → Solar+BESS
what people ask first.

Why is DG so expensive per kWh?

A standard diesel genset at 75% load burns ~0.27 litres of diesel per kWh generated. At ₹94/litre that is roughly ₹25/kWh of energy — nearly three times the average industrial grid tariff and five to six times the tariff of a long-tenor solar PPA. The same generator at low load (below 50%) burns even more per kWh and shortens engine life.

How is the BESS sized?

We size the BESS to cover the daily DG run-hours, plus round-trip-loss buffer (LFP ~92% round-trip). The solar side is sized to recharge the BESS over the day at 4.5 peak-sun-hours and a 78% performance ratio — these are typical Indian rooftop-PV values. The result is an indicative two-input pairing; final design needs site-specific irradiance, shadow analysis and load profile.

Why LFP, not lead-acid VRLA?

VRLA round-trip efficiency is ~75% with a 3-5 year cycle life. LFP delivers ~92% round-trip across 6000+ cycles, with no thermal-runaway hazard at the chemistry level. The capex premium of LFP has collapsed to within 20% of VRLA on lifecycle cost — and at the cycle counts BESS demands, LFP wins on every operating axis.

Will my building qualify for net-metering or banking?

Most Indian states allow rooftop-solar net-metering up to 500 kWp for commercial / industrial users. Behind-the-meter BESS charged from solar typically does not need a separate licence. Each state's electricity regulatory commission notification is the governing source — get the latest before sizing.

Will TechnoGuru deliver the solar + BESS install?

Yes. We engineer and deliver solar + LFP BESS installations as turnkey, including capex modelling, vendor selection (Vertiv, Delta, Fuji, Sungrow, Huawei), structural mounting, inverter pairing, BMS integration with the building's existing controls layer, and commissioning. End-to-end accountability with full O&M for the first three years.

· Begin

Running a diesel-heavy site
and tired of the fuel bill?

Send the past six months of DG run logs, average load profile and roof/yard area available. We will return a sized solar + BESS proposal with capex, payback and CO₂ within five working days.

DG → Solar+BESS Crossover Calculator — Diesel replacement break-even | TechnoGuru